Laser cleaning for metal
in Switzerland.

Cleaning metal parts with the pulsed fibre laser: stainless steel, aluminium, structural and tool steel, contactless, dry, with no blasting media and no chemicals. We come to you on site, in the workshop, in the hall or on the building site. The laser removes only contamination, oxide and scale, the material keeps its geometry and surface finish.

  • Mobile across Switzerland
  • Reply within 24 h
  • SUVA-compliant, no chemicals
Source Pulsed fibre laser
Power 100 - 500 W
Class Laser 4 · SUVA
Rusty steel pipe before laser metal cleaning Steel pipe after laser rust removal Before After
Oil-contaminated aluminium engine housing before laser metal cleaning Clean aluminium engine housing after laser metal cleaning Before After
Laser-cleaned weld seam beside an untreated heat-tinted weld seam
Industrial tube sheet before laser metal cleaning Industrial tube sheet after laser metal cleaning Before After
Proof before promise

Laser cleaning metal: before and after

Choose an example below. Drag each comparison slider to see how laser metal cleaning removes rust, oil and industrial deposits without changing the component geometry.

Basics

What is laser cleaning for metal
and how does it differ?

In short: a dry, contactless process that attacks only the dirt and oxide layer. No blasting media, no acid, no pickling bath. What is left is the original metal surface and a little dry filter dust.

Laser cleaning of metal means cleaning steel, stainless steel, aluminium and other metals with a pulsed fibre laser. Short, high-energy pulses of light are directed at the surface. Whatever sits on the surface, that is dirt, oil, paint, oxide or scale, absorbs the energy and vaporises. The base metal reflects the same wavelength for the most part and stays cold.

The international term laser metal cleaning describes the same principle. In practice this means: no compressed air, no blasting media, no pickling. The removed particles are captured right at the working point by an extraction unit with a HEPA filter, the material stays accurate in dimension and geometry.

Unlike mechanical or chemical methods, laser cleaning of metal is selective: pulse energy, frequency and feed rate are matched to the material and the layer thickness. This means even threads, weld seams, beads and components with tight tolerances can be treated without changing the geometry.

How the pulsed laser works

Removed layer by layer,
the base metal stays untouched.

Three pulses, three states. The first vaporises the contamination, the second the scale. The third hits the passive layer of the stainless steel and reflects. That is the boundary at which the laser cleaning stops on its own.

Pulse 1 hits the contamination. Oil, grease, release agents and organic residues absorb the light immediately and vaporise. On a stainless steel surface, the base material stays much cooler than the back of your hand.

Pulse 2 works through oxide and scale. Mill scale, weld discolouration, corrosion products: anything with a different absorption coefficient from the base metal is selectively removed.

Pulse 3 reaches the passive layer or the bare metal. The ratio reverses: the material reflects the laser light, cleaning stops on its own. On stainless steel, the protective chromium oxide layer stays intact or regenerates in air.

Wavelength
1064 nm (near-infrared)
Pulse duration
100 - 240 ns
Frequency
20 - 2000 kHz
Track width
20 - 100 mm scannable
Methods compared

Comparison: laser, sandblasting,
chemical pickling or grinding

Four methods, four profiles. The table shows what each process does to the material, what follow-up costs it creates and when it still remains the right choice. We will not sell you a laser if another process is more economical.
Criterion
Laser Pulsed fibre
Sandblasting Blasting media
Chemical pickling Acid bath
Grinding Mechanical
Material removal
No removal only oxide absorbs Erosion surface roughened Risk if left too long Scoring visible marks
Blasting media / chemicals
None dry, contactless High consumption corundum, glass beads Acids pickling paste, fumes Discs fleece pads, abrasives
Waste / disposal
Minimal HEPA filter dust High contaminated granulate Hazardous waste sludge, rinse water Moderate swarf, fine dust
Precision on geometry
Very high seam, thread, bead Low masking required Whole surface immersion bath, all over Manual operator-dependent
Thin sheets / aluminium
Suitable no deformation Deformation stress in the sheet Caution risk of embrittlement Deformed scoring visible
Mobile, without dismantling
Yes on site in the hall Limited cabin required No workshop immersion bath Yes hand-held tool
Reproducibility
Parametrised can be documented Operator depends on hand Batch depends on the bath Operator depends on hand
Ready for coating
Immediately no rinsing needed After cleaning remove blasting media After drying rinse, neutralise Rework deburr, clean

Laser Recommended

Pulsed fibre · mobile
Materialno removal, only oxide
Excellent
Blasting medianone, dry
Excellent
WasteHEPA filter dust
Excellent
Precisionseam, thread, bead
Excellent
Thin sheetsno deformation
Excellent
Mobileon site in the hall
Excellent
Reproducibilityparametrised, documented
Excellent
Coatingready for use immediately
Excellent

Sandblasting

Blasting media
Materialerosion, roughened
Poor
Blasting mediacorundum, glass beads
High
Wastecontaminated granulate
High
Precisionwhole surface, masking required
Low
Thin sheetsdeformation in the sheet
Poor
Mobilecabin required
Limited
Reproducibilityoperator-dependent
Medium
Coatingafter cleaning
Afterwards

Chemical pickling

Acid bath
Materialrisk if left too long
Risk
Chemicalsacids, pickling paste
Strong
Wastesludge, rinse water
Hazardous waste
Precisionwhole surface, immersion bath
Low
Thin sheetsrisk of embrittlement
Caution
Mobileworkshop only
No
Reproducibilitydepends on the batch
Medium
Coatingrinse and dry
After drying

Grinding

Mechanical
Materialscoring, visible marks
Poor
Consumptiondiscs, fleece pads
Medium
Wasteswarf, fine dust
Moderate
Precisionoperator-dependent
Manual
Thin sheetsdeformed, scoring
Poor
Mobilehand-held tool
Yes
Reproducibilityoperator-dependent
Medium
Coatingdeburr, clean
Rework
Materials

Metals suited for
laser cleaning

Not every metal reacts the same way to the pulsed laser. Reflectivity, heat conduction and oxide chemistry determine the efficiency. The table below shows which materials we work on routinely and what we watch for with each one.
MaterialSuitabilityTypical application
Stainless steel 1.4301 · 1.4404 · 1.4571very goodWeld discolouration, lubrication films, light corrosion. The passive layer stays intact.
Structural and constructional steel S235JR · S355 · Cortenvery goodRust, mill scale after rolling, old coatings. Steel beams, profiles, vessels, machine frames.
Aluminium EN AW-5754 · 6060 · 7075goodAnodised layer, release agents, oxides before welding. Parameters slightly more conservative due to high reflectivity.
Cast iron EN-GJL · EN-GJSvery goodBurn crust, release agents and paint on engine blocks, pump housings, old machine parts.
Copper and brass CW004A · CuZn37goodPatina kept or removed as you wish. Very high reflectivity, test on a discreet spot recommended.
Application 01

Laser cleaning stainless steel

Stainless steel carries a thin, self-healing chromium oxide layer that makes it corrosion-resistant. Welding, grinding or pickling can locally destroy this passive layer. The pulsed laser removes weld discolouration, weld spatter and oxides gently and leaves the passive layer intact. The surface regenerates in air, with no need for chemical re-passivation.

We clean 1.4301, 1.4404 and 1.4571 in the common Swiss standard grades. Typical jobs come from food and pharma production, plant engineering, tank manufacturing and architectural metalwork. The process is dry, leaves no blasting media residue and is compatible with the hygiene requirements of EHEDG environments.

The international term laser cleaning stainless steel describes the same process. English-speaking customers will also find it as laser metal cleaning.

  • Discolouration and weld oxides after TIG or MIG welding
  • Lubricants and release agents on food and pharma equipment
  • Light flash rust on weld zones and cut edges
  • Preparation for bonded and painted joints
Stainless steel 1.4301 · brushed
Photo placeholder Stainless steel after laser cleaning
Test piece 120 x 80 mm
Aluminium EN AW-6060
Photo placeholder Aluminium profile stripped of paint
Test piece 200 x 80 mm
Application 02

Laser cleaning aluminium

Aluminium reflects laser light strongly, so we use adjusted pulse energy and shorter dwell time. The process removes oxide layers before welding, release agents from extrusion, paint residues and anodised coatings, without bulging or tarnishing the surface.

We work on extruded profiles, sheets and milled parts in EN AW-5754, 6060, 6082 and 7075. In vehicle construction and aerospace supply, pre-cleaning before welding is decisive for the seam and its strength. With the pulsed fibre laser the seam is reproducibly clean, the process can be documented and is free of solvents.

Known in English as laser cleaning aluminum. For very thin sheets under 0.5 mm, we run a test cleaning before the job and provide the result in writing.

  • Oxide layer just before TIG or MIG welding
  • Release agents and lubricants after extrusion
  • Anodised layers or powder coat removed selectively
  • Preparation of bonding surfaces in vehicle and body construction
In practice

Cleaning metal parts
with the pulsed fibre laser

Ten types of job that land on our table in everyday Swiss work. If your application is not among them, send us a photo. We assess suitability within one working day.
  • 01
    Weld seam cleaning Removing weld discolouration, weld beads and weld spatter from stainless steel and steel seams, without touching the seam.
  • 02
    Before welding Aluminium oxidises within hours. The laser removes the oxide layer right before the seam, with no solvents.
  • 03
    Tool and mould making Deburring and decarburising injection and die-casting moulds, without changing the cavity.
  • 04
    Bonding preparation Defined, oil-free and low-oxide surfaces for structural bonds in body and rail vehicle construction.
  • 05
    Paint and coating removal Removing powder and wet paint in spots or over the whole surface, without weakening the material.
  • 06
    Restoration of historical parts Carefully de-rusting wrought iron, castings and old machine parts, without destroying the patina.
  • 07
    Maintenance in production halls Cleaning conveyor belts, fixtures and plant components on site, without dismantling the line.
  • 08
    Patina care, bronze and copper Selective cleaning on architectural metal and sculptures, deliberately keeping or restoring the patina.
  • 09
    Vehicle restoration De-rusting and stripping paint from body panels, frames and chassis components, with no blasting media in the cavity.
  • 10
    Inspection and goods receipt Exposing contaminated identification marks, making serial numbers and weld stamps visible.
Switzerland-wide

Mobile laser metal cleaning
on site

Our equipment fits on a transport trailer or into the van. We come to you, your machine does not come to us.

Mobile laser cleaning of metal becomes attractive for you when dismantling, transport or downtime cost more than an on-site visit. We work directly on the component, in the workshop hall, on the building site or outdoors. The pulsed fibre laser, control unit and extraction make up one compact unit that we set up ready for work within 30 minutes.

Our service area covers all 26 cantons, from Lake Constance to Valais. The usual lead time is between two and seven working days from order confirmation. Depending on the power level, the unit needs a 230 V Schuko or 400 V CEE 16 A connection.

You can find more about the general service under Industrial Laser Cleaning. If it is specifically about rust, also read Laser rust removal in detail. And everything on costing can be found under Price and cost.

Safety on the part

Safety, SUVA
and workplace protection

A Class 4 laser is not a tool for the hobby cellar. For every job we set up a demarcated laser zone, document the protective measures and agree them with your safety officer.
01 Classification

Laser Class 4

Industrial pulsed fibre lasers are Class 4 to EN 60825-1. Protective measures are mandatory, even for brief use.

02 Safety goggles

OD 7+ at 1064 nm

We and everyone in the laser zone wear protective goggles with OD 7 or higher for the laser wavelength.

03 Regulations

EKAS 6508 / SUVA

Use follows EKAS guideline 6508, SUVA practice and DGUV 11 requirements for cross-border work.

04 Extraction

HEPA EN 1822

An extraction unit with H13/H14 filter per EN 1822 captures particles at the working point. No dust cloud, no carry-over.

05 Zone

Demarcated laser zone

Visual barriers, warning signs, access control. The zone is defined before work starts and dismantled at the end of the day.

06 Operator

Laser safety officers

Our operators are trained as laser safety officers and certified on the equipment used.

07 Fire protection

Hot work

For work near combustible materials, we coordinate the hot work permit with the client.

08 Documentation

Report on request

On request you receive a cleaning report with parameters, part photos and confirmation of protective measures.

Standards EN 60825-1 · EN 1822 Regulations EKAS 6508 · SUVA Report on request
Frequently asked questions

Frequently asked questions about
laser cleaning for metal

Six questions that come up in almost every first conversation. If you have a further question, drop us a short message via WhatsApp or email.
Very well suited are stainless steel (1.4301, 1.4404, 1.4571), structural and constructional steel (S235JR, S355, Corten) and cast iron. Well suited are aluminium (EN AW-5754, 6060, 6082, 7075) and non-ferrous metals such as copper and brass, with adjusted pulse energy because of the high reflectivity. For very thin sheets under 0.5 mm we run a test cleaning on a discreet spot.
Last step

Ready for a clean,
passive metal surface?

Send us one to three photos of your part. We reply within 24 hours with a concrete quote, free and non-binding.