Laser Cleaning for Aluminum
in Switzerland.

We clean aluminum with a pulsed fiber laser. Aluminum oxide, tarnish layers, paint, powder coating, oil and release agents come off, the base metal stays untouched, geometry and tolerances are preserved. Mobile across all of Switzerland, on aluminum parts, extruded profiles, die castings, sheets and structures, without blasting media and without harsh chemicals.

  • Mobile across Switzerland
  • Reply within 24 h
  • No chemicals, no blasting media
Proof, not promises

Before and after: laser cleaning aluminum in action

Drag the slider from left to right. On the left, the oxidized, painted or release-agent-coated aluminum surface, on the right the same surface after laser cleaning. The base metal stays untouched, the surface is not roughened, no blasting media is involved.

Before After
Example: extruded profile, processing time approx. 6 minutes per linear meter Aluminum EN AW-6060 · 120 W · pulsed fiber laser
Fundamentals

What is laser cleaning for aluminum
and how does it work?

In short: a pulsed laser beam hits the layer sitting on the aluminum, oxide, paint or release agent comes off, and the base metal underneath stays cool and undeformed. No grinding, no pickling, no water.

Laser cleaning aluminum (or aluminium, in British spelling) is a non-contact, dry process. The layer that needs to go, aluminum oxide, tarnish, paint, powder coating, oil or release agent, absorbs the laser light and is turned into vapor and fine particles in fractions of a second. The base metal underneath reflects a large share of that same wavelength and stays cool. With correctly set parameters there is no melting and no pitting.

Compared with blasting or grinding, no material is removed from the aluminum. The surface is not roughened, edges stay sharp, geometry and tolerances are preserved. That is the decisive point for functional surfaces, thin sheets, precision parts and weld seam preparation, where any mechanical removal changes the dimensions. When laser cleaning aluminum, the part stays exactly as it was designed.

The working environment is just as different. An integrated extraction unit with a HEPA filter pulls dust and vapor away right at the processing point. The workshop, production line or assembly hall stays clean, the floor is not covered in blasting media, the air is not loaded with solvents. After the job the aluminum can go straight to the next step, such as welding, bonding or coating, with no drying pause.

Comparison

Benefits of laser cleaning for aluminum compared with blasting and pickling

Six points where laser cleaning differs from conventional methods on aluminum. Taken from real jobs, not from a data sheet.
01

No removal of the base metal

The laser takes only the layer, not the aluminum. Extruded profiles, sheets and die cast parts keep their dimensions. With blasting, thin material is measurably lost.

02

No harsh chemicals

No caustics, no acids, no solvents. Nothing that attacks the aluminum surface or stays behind as residue in gaps and bores.

03

Geometry and tolerances preserved

Edges, fits and functional surfaces stay sharp and dimensionally accurate. No edge rounding and no distortion of thin sheets, the kind blasting can cause.

04

Selective cleaning

Only the layer that needs to go disappears. We can expose just the weld seam zone or a bonding surface, the rest of the part stays untouched.

05

Clean workplace

Extraction with a HEPA filter right at the focal point. Parts and machines nearby stay clean, the hall stays dust-free with no blasting media on the floor.

06

Mobile on site

The system fits into a van. We bring the equipment to the object, so large aluminum structures or permanently installed profiles do not have to be moved.

Fields of application

Where we laser clean aluminum

From weld seam preparation and aluminum oxide removal to industrial aluminum parts: laser cleaning fits wherever dimensions matter and blasting or pickling would be too rough.
  • Extruded profiles and aluminum structures
  • Die cast parts and housings
  • Sheets and plates
  • Weld seam preparation and seam cleaning
  • Facades and aluminum windows
  • Aerospace and automotive components
Aluminum types

Suitable aluminum forms
and coatings

The aluminum forms and layers we work with most often. We are happy to assess other alloys and conditions on request, often with a quick test cleaning on a sample piece.
MaterialSuitabilityNote
Extruded profilesVery goodWrought alloys such as EN AW-6060 or 6082, ideal for laser cleaning. Oxide, tarnish, paint and release agents disappear, the profile contour stays intact.
Sheets and platesVery goodThin sheets included. The laser lifts off the oxide layer and coating without distortion, without pitting and without melting the surface.
Die castingsGoodHousings and cast parts with release agent residues. Done with reduced pulse energy and adjusted travel speed, since the cast surface is more porous.
Weld seam zoneGoodRemove oxide and oil before welding, clean heat tint after welding. A clean, defined surface for a low-porosity seam.
Anodized surfacesLimitedThe anodized layer is hard and is often part of the component. Cleaning deposits off it is possible, deliberately removing the layer itself calls for a test cleaning.
Powder-coated aluminumVery goodOld powder coating and paint can be stripped off. Always a test cleaning first, to match pulse energy to layer thickness and alloy.
Process

How your job runs

Five steps from the first photo to clean aluminum. Clear goals at each step, no back and forth, no surprise line on the invoice.
01

Photos and context

You send us pictures of the part, the alloy if known, the type of layer that needs to go, and the location. We get back to you within 24 hours with an initial assessment.

02

Written quote

You receive an offer with a fixed price or a clear hourly rate, plus travel and estimated job duration. Confirmation by email or WhatsApp.

03

Test cleaning on site

On site we start on a small, inconspicuous spot. You see the result, we fine-tune pulse energy and travel speed, then we move on to the main surface.

04

Cleaning and inspection

We work layer by layer, check the surface in raking light and adjust the parameters whenever layer thickness or alloy changes.

05

Handover

You inspect the result, we tidy the work area, empty the filter and hand over the aluminum dry and ready for the next step: welding, bonding, anodizing or coating.

Mobile service

Mobile laser cleaning for aluminum on site

Our systems fit on a transport trailer. We come to you, not your machines to us.

Our system is transportable. Laser, controls, extraction and cables fit into a van, and a normal 230 V or 400 V socket is enough in most cases. For sites without power we bring a generator. We work all over Switzerland: Zurich, Bern, Basel, Lucerne, St.

Gallen, Winterthur, Aarau, Chur, Sion and every canton in between. The bigger or more permanently installed the aluminium parts are, the more an on-site job pays off. Structures, profiles, facade elements or heavy castings do not need to be removed, dismantled or transported, we come straight to the object. More about the mobile service at Industrial Laser Cleaning.

Cost

What does laser cleaning of aluminum cost?

The price depends on the surface area, the type and number of layers, the alloy and the accessibility. The example figures below show the typical range. A binding quote follows once we have seen the photos.

The price depends on the surface area, the type and number of layers, the alloy and the accessibility. The example figures below show the typical range. A binding quote follows once we have seen the photos or after a short on-site visit. For a detailed overview of all factors, see Laser Cleaning Costs.

ExampleGuide price
Small part, approx. 0.5 m²
Housing, cast part, bracket
from CHF 240
Weld seam, preparation
Oxide and oil in the seam zone
from CHF 180
Extruded profile, per meter
depending on layers and condition
from CHF 80/m
Factor 01 Surface area and geometry
Factor 02 Layer type and number of layers
Factor 03 Alloy and target condition
Factor 04 Travel and job duration
Frequent questions

What customers ask before the
first job

The questions that come up most often in the first conversation. More questions any time via WhatsApp.
Not with a correctly set pulsed fiber laser. The pulses couple into the oxide or dirt layer, the base metal reflects most of the energy and stays cool. There is no material removal, no pitting and no measurable roughening.
Get started

Ready to see the bare aluminum under
oxide and paint again?

Send us photos of the aluminium parts, the alloy if known, and the location. We get back to you within 24 hours with an initial assessment and a proposed date. You see right away whether laser cleaning for aluminum fits your project, before anything is locked in.