Cleaning directly on the production line

Efficient cleanliness at the heart of the production process

In many production facilities, cleaning is a significant time and cost factor because components must be dismantled, cleaned, transported, and reassembled. Especially in the food, packaging, plastics, or conveyor technology sectors, such interruptions lead to long downtimes and increased personnel costs. At the same time, facilities must be cleaned hygienically, safely, and reproducibly, without placing additional stress on the material or operations.
Traditional methods have clear disadvantages here. CIP systems using alkalis or solvents generate large amounts of wastewater and pollute the environment, abrasive blasting causes wear and CO₂ emissions, and manual scrubbing is imprecise, time-consuming, and hard to document. In complex geometries, residues often remain, which can compromise process hygiene.
Laser cleaning enables precise and dry cleaning directly in the installed state (in-line) – without chemicals, without water, and without dismantling plant components. Deposits are selectively removed while the environment remains clean and the structure of the components is fully preserved. This reduces downtime by up to 70%, increases process reliability, and sustainably lowers the carbon footprint. The entire process remains controlled, reproducible, and can be clearly documented for internal quality requirements.

  • Polymer and resin residues
  • Oil and grease layers
  • Corrosion and oxide deposits
  • Adhesions from powder or granules
  • Biofilm and dirt layers
  • Conveyor belts and production lines
  • Extrusion and injection molding systems
  • Mixers, centrifuges, and filling lines
  • Pumps, valves, and pipelines
  • Food production facilities
  • Pharmaceutical production facilities
  • No dismantling required – cleaning directly in the system
  • Time-saving – downtime reduced by up to 70%
  • Dry – no wastewater, no solvent odor
  • Selective – only the coating is removed
  • Sustainable – less waste, lower CO₂ footprint
CriterionLaserCIP with alkali/solventAbrasive blasting (Dry ice)Manual cleaning
No abrasion🟢🟠🟢🔴
No water🟢🔴🟢🔴
Precision🟢🟠🟠🔴
CO₂ Footprint🟠🔴🟠🔴

🟢 Excellent • 🟠 Average • 🔴 Disadvantageous

FAQ – Frequently Asked Questions

Does the entire system need to be shut down?

No, many components can be cleaned in situ (without dismantling) – this significantly reduces downtime.

Yes, the laser can be integrated into existing processes and partially replaces chemical cleaning.

Yes, laser cleaning is chemical-free and GMP-compliant.

No, it leaves absolutely no residues. Particles are extracted directly and safely captured in H-class filters.

It depends on the process – however, in many cases, a significantly reduced frequency is sufficient compared to wet cleaning.

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